Novak Conversions Jeep Wrangler YJ radiator

STICKY Jeep Wrangler YJ Factory Service Manuals (FSM) and Part Catalogs

Working on overhauling a 32RH, and came across this bogus torque spec in the 1989 FSM. Clearly that should be175 inch-pounds, not 175 foot-pounds. Interestingly, the ATSG manual makes a similar mistake on the pump bolt torque (foot pounds when they meant to say inch pounds). Trust me when I tell you that you don't want to torque small bolts into an aluminum case at 175 foot-pounds! (also, ask me how I know).

1720705575236.png
 
I know this is a super old thread, but I want to thank OP for the docs. They have helped IMMENSELY while I repair this 93 YJ I acquired.
 
  • Like
Reactions: Chris
Oh my goodness! This is wonderful information. Thank you so much for sharing these. Which service manual is best for the 89 YJ 4.2L 6CYL? I just bought this bad boy and I am desperately wanting to learn to do my own repairs and maintenance!
 

Attachments

  • 503122052_1349210489975864_3229298481640385732_n.jpg
    503122052_1349210489975864_3229298481640385732_n.jpg
    247.3 KB · Views: 169
Oh my goodness! This is wonderful information. Thank you so much for sharing these. Which service manual is best for the 89 YJ 4.2L 6CYL? I just bought this bad boy and I am desperately wanting to learn to do my own repairs and maintenance!

It's not posted here but I have a 1989 factory service manual I could share somehow. It's a large file. The 87-90 parts catalog would also be useful to you if you ever need to try to find a factory part. That one is posted in the original post.
 
Thank you for posting these. I've had the wiring section of this document but it's way better to have the whole thing. I've been working on wiring for my 1995 Sport and when I dropped the service manual into Chat GPT it was pretty amazing. I suggest the same for anyone who is stuck on something or has trouble following wire diagrams. They Haynes manual I purchased is not that great. Very general information on some topics.
 
I thought that this might be helpful to fellow YJ owners to make one sticky resource thread with all of the original factory service manuals and parts catalogs for 1987-1995 Jeep Wrangler YJs.

If you have anything I'm missing, please feel free to post them in this thread and I'll add them to the original post.

Jeep Wrangler YJ Service Manuals
1990 Jeep Wrangler YJ Service Manual (PDF)
1991 Jeep Wrangler YJ Service Manual (PDF)
1993 Jeep Wrangler YJ Service Manual (PDF)
1994 Jeep Wrangler YJ Service Manual (PDF)
1995 Jeep Wrangler YJ Service Manual (PDF)


Jeep Wrangler YJ Parts Catalog
1987-1990 Jeep Wrangler YJ Parts Catalog (PDF)
1991-1993 Jeep Wrangler YJ Parts Catalog (PDF)
1994-1996 Jeep Wrangler YJ Parts Catalog (PDF)


Jeep Wrangler TJ Powertrain Diagnostics
1993-1995 Jeep Wrangler YJ Powertrain Diagnostic Procedures (PDF)

Will the 1993 service manual work for the 1992? Or should I use the 1991?
 
Will the 1993 service manual work for the 1992? Or should I use the 1991?

93 will be closer, but both will work for most things. The 91 is a bit of an odd duck because it still had a lot of older styling like the old gauges and such that function differently than the 92+ stuff.
 
Novak Conversions Jeep Wrangler YJ radiator