I have an AX15 and had similar synchronizer issues when hot. Two things... 1.) Chrysler-Jeep came out with a service bulletin that recommends replacing the transmission 75W90 gearbox oil with 30 weight engine oil. Interestingly, my rebuilt TRANSFER gearbox has a warranty based upon using 30 Weight Engine Oil in it instead of the factory red automatic transmission fluid. Using the lighter weight oil in the AX15 helps the synchronizer issues, and using 30 weight in the transfer gearbox reduces oil loss due to vaporization. I use 30 weight in my transfer gearbox, which leads me to 2.) My synchro problems disappeared when I drained the 75W90 oil from the AX15 and replaced it with Red Mopar Automatic Transmission Fluid (ATF). After the initial fluid swap, I ran for 100 miles or so to "wash" the internals with fresh red fluid, drained and refilled it again with ATF. I've operated the Jeep as my daily driver with this fluid for over two years now in the Mojave Desert area with NO problems... no fluid leaks and the smoothest shifting since I bought the Jeep in 1999. I've checked the transmission oil level at every engine oil change and have not had to add any ATF. After the first year, I drained the ATF just to "have a look" for contamination, overheating, etc, and the fluid looked, felt and smelled like new. Refilled the AX15 with fresh ATF and never looked back. Maybe others can comment, but I know I'm not the first to run an AX15 on ATF. My 1990 Jeep now has 401,000 miles on it.