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Tcase was 1/4 quart of grey goo. Unfortunately refilling did nothing. Shift yoke and synchro were damaged. Had to rebuild the tcase but not it works like a dream.

It was indeed a bad synchro and shift yoke. I took it out and ordered a rebuilt kit from rigid axle but after watching some YouTube realized I was in over my head and had it rebuilt by a shop. Im fine with the maintenance and bolt ons but gears scare me.

So what specifically would I be looking for if the CAD has failed? I definitely have a CAD (and it was working last winter). Would getting rid of the CAD and installing a Posi Lock be worth doing? Guess that wouldn't solve my problem if the issue is in the transfer case itself. Flushing...

LOL. Maybe I should change me speedo to MPH and try again. T case fluid changed... in 2018 or so but it's been sitting down in AZ for the past 6 years not doing much. Maybe the desert dried it right out. Will check. @machoheadgames thanks. I'll take a look at the CAD (not really sure what to...

The mount on my axle came pre snapped. They tried to JB weld it back together but obviously that didn't work. Was one bolt on the frame mount and took 5 minutes to remove + another 30-45 to grind the old mounts off, sand and re spray. Like others said, you could do it in the Napa parking lot...

Haven't had problem until this winter. Was always able to shift from 2wd to 4h while moving (under 60kmph of course). Super useful as I live in a snowy area. This year when I go to shift there is a grinding noise and I can feel reverberation in the 4x4 shifter. It does still shift but I really...