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UPDATE: My man if we ever cross paths, I'm buying drinks. Tom woods sye and shaft fixed the problem. Jeep runs smooth. No vibration no grind. Thanks Joe....

Getting it done, transfer case internals is beyond my skill set. But it's a case of who ya know not what ya know. Local shop that builds sand dune toys is tackling it.

Thanks, also what you described sound like exactly what's going on. Sye install might be past my skill set. pretty sure a sye and a new cv shaft will solve the issue. Going to start shopping now :)

I'll post pics tomm.

I believe it is the factory slip. Straight shaft to a tilted D35. Straight off the axel but for sure tight tilt on the t-case end of u-joint. That can causes grinding noise ? Maybe new shaft is the fix?

93" yj 350swap and 700r4 trans. I have a loud grind when I first push on the gas but goes away after pushing further in. The. A loud grind again when letting off at the very end. Can't tell if it's coming from the front of the engine or t-case area. Most prevalent when going over 30+mph. Ujoints...