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Jeep Wrangler YJ
YJ Build Threads & Member's Rides
1995 Sahara project
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<blockquote data-quote="Plastic Fury" data-source="post: 442074" data-attributes="member: 21352"><p>With all of the engine accessories removed, I started to remove the drivetrain. I had already gathered all the parts to do the AX15 swap, so next up was removing the 32RH and the corresponding brackets that hold the auto column shift linkage from the block and tub.</p><p></p><p>[ATTACH=full]122841[/ATTACH]</p><p></p><p>[ATTACH=full]122842[/ATTACH]</p><p></p><p>[ATTACH=full]122843[/ATTACH]</p><p></p><p>While I had the transfer case out, I decided it was a good time to rebuild it. I was adding an SYE anyway so I had to open it up regardless. When I drained the fluid, it had water mixed in so I figured a rebuild was a no brainer since I had it apart on the bench already. When I tried to remove the rear drive shaft, I could NOT get the yoke out of the transfer case. I yanked the hell out of that thing, even attached a chain and tried to pull it with my Accord, wound up dragging the Jeep almost out of the damn garage. It definitely took some work to get it out and thankfully I was doing the SYE anyway so cutting up the rear cone wasn't going to cost me anything. </p><p></p><p>[ATTACH=full]122844[/ATTACH]</p><p></p><p>The rest of the rebuild and install went as it should. I used a rebuild kit from Novak and the SYE was Advanced Adapters. Luckily since I am using a new Novak AX15, it's the later version and I didn't have to worry about the longer input shaft on the transfer case so that was one less thing I had to swap out. </p><p></p><p>[ATTACH=full]122845[/ATTACH]</p><p></p><p>[ATTACH=full]122846[/ATTACH]</p><p></p><p>[ATTACH=full]122847[/ATTACH]</p><p></p><p>[ATTACH=full]122848[/ATTACH]</p><p></p><p>After rebuilding the transfer case, I discovered that the t-case shifter I had from my 91 YJ wasn't going to work as it didn't mount up to the newer style AX15. I didn't realize the transmission case had a re-design for the 92+. Here is a pic of the auto t-case shifter, earlier style manual and the later style 92-95+ manual.</p><p></p><p>[ATTACH=full]122849[/ATTACH]</p><p></p><p>[ATTACH=full]122850[/ATTACH]</p></blockquote><p></p>
[QUOTE="Plastic Fury, post: 442074, member: 21352"] With all of the engine accessories removed, I started to remove the drivetrain. I had already gathered all the parts to do the AX15 swap, so next up was removing the 32RH and the corresponding brackets that hold the auto column shift linkage from the block and tub. [ATTACH type="full"]122841[/ATTACH] [ATTACH type="full"]122842[/ATTACH] [ATTACH type="full"]122843[/ATTACH] While I had the transfer case out, I decided it was a good time to rebuild it. I was adding an SYE anyway so I had to open it up regardless. When I drained the fluid, it had water mixed in so I figured a rebuild was a no brainer since I had it apart on the bench already. When I tried to remove the rear drive shaft, I could NOT get the yoke out of the transfer case. I yanked the hell out of that thing, even attached a chain and tried to pull it with my Accord, wound up dragging the Jeep almost out of the damn garage. It definitely took some work to get it out and thankfully I was doing the SYE anyway so cutting up the rear cone wasn't going to cost me anything. [ATTACH type="full"]122844[/ATTACH] The rest of the rebuild and install went as it should. I used a rebuild kit from Novak and the SYE was Advanced Adapters. Luckily since I am using a new Novak AX15, it's the later version and I didn't have to worry about the longer input shaft on the transfer case so that was one less thing I had to swap out. [ATTACH type="full"]122845[/ATTACH] [ATTACH type="full"]122846[/ATTACH] [ATTACH type="full"]122847[/ATTACH] [ATTACH type="full"]122848[/ATTACH] After rebuilding the transfer case, I discovered that the t-case shifter I had from my 91 YJ wasn't going to work as it didn't mount up to the newer style AX15. I didn't realize the transmission case had a re-design for the 92+. Here is a pic of the auto t-case shifter, earlier style manual and the later style 92-95+ manual. [ATTACH type="full"]122849[/ATTACH] [ATTACH type="full"]122850[/ATTACH] [/QUOTE]
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Jeep Wrangler YJ
YJ Build Threads & Member's Rides
1995 Sahara project
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